OEM Soft Silicone Night Light Lambs for Kid Care Solution Factory

Overview:

Introducing our Custom Color Silicone Night Light for Kids—a safe, soothing lighting solution designed for nurseries and children’s rooms. Made from premium food-grade liquid silicone rubber, this durable night light features a soft, impact-resistant design crafted through precision compression techniques. The integrated low-heat LED emits a gentle, eye-friendly glow, ensuring comfort and safety for little ones. Manufactured in our ISO-certified facility, we offer complete OEM customization with true end-to-end service, covering mold design, prototyping, assembly, and packaging. Customize colors, shapes, and logos to create a personalized night light that meets your exact specifications—all with fast, reliable production.

Features:

 Benefits of Our Night Light:

• Precision Color Formulation
  – Pre‑pigmented LSR delivers exact pastel or vivid tones on every run, eliminating secondary painting, dye mixing, and color variation.
• Single‑Cycle Injection Molding
  – Integrated mold design combines soft‑touch silicone housings with mounting features in one shot, removing multi‑stage assembly, trimming, and bonding; reduces labor by up to 30%.
• Automated High‑Throughput Production
  – Multi‑cavity LSR presses with robotic handling ensure uniform cavity fill, cycle times under 60 s, and seamless scale‑up from prototype to mass production.
• Minimal Post‑Processing & Rigorous Cleanliness
  – Low‑viscosity, self‑releasing LSR minimizes flash and trimming, cuts particulate contamination, and yields FDA/EN 71‑compliant parts ready for packing.

Production Process:

1. Material Preparation & Color Blending

Precisely meter LSR and pigment masterbatch into a vacuum mixer to achieve uniform, bubble-free coloration.

2. Mold Design & Tooling Fabrication

Design multi-cavity steel molds with integrated LED housings using CAD/CAM, optimizing flow channels, venting, and cooling systems for efficient production.

3. Compression Molding & Vulcanization

Load pre-weighed silicone blanks into heated mold cavities, then apply controlled pressure (150–170°C) in a hydraulic press for the specified cure time. After vulcanization, eject the cross-linked parts.

4. Demolding & Deflashing

Automate part ejection and flash removal using robotic systems, followed by visual inspections to ensure dimensional accuracy and surface integrity.

5. Electronics Assembly & Sealing

Insert LED modules into silicone housings, then overmold or apply sealant to critical joints for IP-rated waterproofing and environmental protection.

6. Quality Testing & Packaging

Conduct performance and compliance testing (e.g., UL, FCC) before packing finished units in custom shock-resistant packaging for secure shipment.

Factory Show:

Our advanced manufacturing facility integrates cutting-edge technologies, including CNC machining, Mirror EDM, standard EDM, and precision wire cutting, to ensure superior mold accuracy. With 15 rubber compression molding machines and 2 LSR injection molding units, we support efficient, high-volume production.

Quality assurance is maintained through advanced inspection systems—such as 3D projectors, sealing testers, durometers, and elasticity gauges—managed by a skilled QC team. Certified to ISO 9001 and IATF 16949 standards, we uphold rigorous quality and reliability benchmarks.

Automated equipment, including AutoDryers, high-speed doming systems, and die-cutting machines, enhances production efficiency and consistency. This comprehensive integration enables us to deliver precision-molded, high-performance components tailored to exacting industry requirements.