Compression Molding Silicone Baby Suction Plate with Custom Logo Manufacturing

Overview:

Our Compression Molding Silicone Baby Suction Plate with Custom Logo is a premium baby feeding accessory engineered for safety and durability. Crafted using advanced compression molding technology, this plate is made from high-quality, food-grade silicone that is BPA-free, heat-resistant, and non-toxic. It features a strong suction base to secure the plate in place and minimize spills during mealtime. Our product meets rigorous safety certifications, ensuring exceptional quality and reliability. Additionally, our factory offers full customization services, allowing you to add your unique logo for a personalized touch.

Characteristics:

Benefits of Our Silicone Baby Suction Plate:

1. Premium Platinum-Cured Silicone

– Manufactured using FDA 21 CFR 177.2600-compliant, BPA-free platinum-cured silicone, ensuring exceptional safety, non-toxicity, and heat resistance (-40°C to 220°C) for repeated sterilization.

2. High-Precision Compression Molding

– Engineered with high-tolerance molds (±0.002″) and precisely controlled curing cycles, eliminating burrs and seams while achieving smooth edges and uniform wall thickness to prevent bacterial accumulation.

3. Enhanced Non-Slip Design

– Features laser-textured suction technology and an optimized Shore A hardness (30–50) for superior grip on surfaces, ensuring stability while remaining gentle on delicate tabletops.

4. Comprehensive Quality Assurance

– Manufactured in an ISO 13485-certified facility with batch-specific RoHS/REACH testing, CPSIA compliance, and independent third-party verification (EN 14350, ASTM F963) to meet international safety standards.

Manufacturing Process:

1. Raw Material Inspection & Preparation

– Utilize platinum-cured liquid silicone rubber (LSR), fully compliant with FDA 21 CFR 177.2600, LFGB, and EU 1935/2004 standards, ensuring BPA-free and phthalate-free certification.

– Pre-dry silicone material under controlled conditions to remove residual moisture, enhancing molding precision and consistency.

2. High-Precision Mold Engineering

– Design and fabricate precision compression molds using CNC-machined aluminum or hardened tool steel for superior durability and dimensional accuracy.

– Apply laser-etched microtextures to the suction base (SPI-C1 surface finish, Ra ≤0.4µm) for optimal grip and utilize CAE mold flow analysis to optimize venting and material distribution.

3. Compression Molding Process

– Accurately place pre-measured LSR into mold cavities, followed by high-pressure hydraulic compression (160–200°C, 10–20 MPa) for 90–180 seconds, ensuring uniform curing.

– Maintain consistent wall thickness (2–4mm) with a seamless, burr-free finish for optimal durability and performance.

4. Demolding & Post-Curing

– Employ automated demolding systems to prevent deformation or surface defects.

– Conduct post-curing at 200°C for four hours to enhance heat resistance, mechanical strength, and eliminate residual volatiles.

5. Deflashing & Surface Treatment

– Perform cryogenic deflashing for precise removal of excess material.

– Polish edges to a <0.1mm radius and conduct ultrasonic cleaning with FDA-approved food-grade solutions to ensure maximum hygiene.

6. Comprehensive Quality & Safety Testing

– Conduct suction adhesion tests (≥500g pull force), Shore A hardness verification (30–50), and thermal resistance assessments (-40°C to 220°C).

– Ensure compliance with CPSIA, ASTM F963, and EN 14350, including heavy metal analysis and tensile strength validation.

7. Final Inspection & Packaging

– Perform 100% visual inspection using automated optical inspection (AOI) and CMM (Coordinate Measuring Machine) checks for dimensional accuracy (±0.5mm).

– Sterilize and package in certified food-safe pouches with customizable branding and private labeling options.

Why Choose Us?

– Proven Industry Expertise

Backed by over two decades of experience in silicone manufacturing, we specialize in producing high-precision, custom-engineered solutions that adhere to the most stringent industry standards.

– Comprehensive Customization Solutions

Our OEM capabilities allow for complete product customization, including bespoke logos, tailored designs, and specific functional requirements—ensuring seamless alignment with your brand.

– End-to-End Client Support

From initial concept development to final production and delivery, our dedicated team offers expert consultation and tailored solutions, ensuring a seamless and efficient process.

– Rigorous Quality Assurance

With ISO 9001-certified quality management systems, we implement strict inspection protocols to guarantee superior durability, safety, and performance in every product we manufacture.

Factory Show:

Our cutting-edge manufacturing facility is equipped with advanced technologies, including CNC machining, Mirror EDM, EDM, and Slow-Speed Wire Cutting (WC), ensuring unmatched precision in mold production. With a robust fleet of 15 rubber compression molding machines and 2 LSR injection molding machines, we maximize both production capacity and operational efficiency. To maintain the highest quality standards, we utilize state-of-the-art testing equipment such as 3D projectors, sealing testers, durometers, and elasticity measurement instruments, all managed by our dedicated quality control team. Our processes adhere strictly to ISO 9001 and IATF 16949 certifications, guaranteeing consistent product reliability and performance. Additionally, we integrate automated systems, including AutoDryers, high-speed doming machines, and die-cutting equipment, to enhance precision, streamline production, and increase throughput. By leveraging advanced technology, we ensure that every product meets the highest standards of quality, functionality, and performance.