Custom Silicone Baby Teether for Baby Training Solution Manufacturers

Overview:

Our Custom Silicone Baby Teether is a chewable, baby-safe product designed to soothe teething discomfort and support oral motor development. Made from 100% food-grade silicone, it is crafted through injection molding, ensuring a soft, non-toxic, and easy-to-clean surface. Its customizable design allows for unique shapes, colors, and textures, making it an ideal baby training solution for sensory stimulation and gum relief.

Our factory specializes in custom silicone teethers and offers one-stop service, from design to production, ensuring high-quality, FDA-compliant products tailored to your brand’s needs. Perfect for baby training solutions, our teethers combine safety, functionality, and customization.

Features:

Quality Assurance:

Our rigorous QA process ensures every teether meets global safety standards. This includes material testing (100% food-grade silicone verification via FTIR spectroscopy), durability checks (tensile strength testing with Instron machines), and safety inspections (phthalate, BPA, and heavy metal screening using GC-MS/HPLC). Products undergo microbial resistance validation and comply with FDA, LFGB, EN71, and ASTM F963 certifications. Advanced equipment like Shore A hardness testers and dimensional scanners guarantee consistency. Our ISO 13485-certified factory ensures traceability and batch-level quality control, delivering safe, reliable teethers optimized for baby training solutions.

Production Process:

1. Design and Customization

The process begins with the design phase, where our team works with clients to create custom shapes, sizes, and colors based on specific requirements. This step ensures that the baby teether meets both functional and aesthetic needs, while prioritizing safety and usability.

2. Material Selection

We use 100% food-grade silicone, which is non-toxic, BPA-free, and compliant with safety standards like LFGB, FDA, and ISO9001. The silicone material is carefully selected to ensure it is safe for babies and durable enough to withstand regular use.

3. Mold Making

A custom mold is created based on the approved design. This mold is made using advanced liquid silicone rubber (LSR) injection molding technology, which allows for precise shaping and smooth finishes. The mold ensures consistency and accuracy in every batch produced.

4. Injection Molding

The selected silicone material is injected into the mold using injection molding machines. The silicone is heated to the required temperature and then injected under pressure, ensuring the product takes on the exact shape of the mold with minimal defects.

5. Cooling and Demolding

After the silicone is injected into the mold, it is allowed to cool and solidify. Once cooled, the baby teether is carefully demolded to maintain the integrity of the shape and surface finish.

6. Quality Control and Testing

Each batch of baby teethers undergoes thorough testing to check for compliance with safety and quality standards. Testing includes checks for flexibility, texture, odor, temperature resistance, and physical durability. Machines such as tensile testers and durometer hardness testers are used to evaluate the product’s flexibility and strength.

7. Cleaning and Packaging

After passing quality control, the silicone baby teethers are cleaned to remove any residual manufacturing residues. They are then packaged securely for shipment, ensuring they are safe and hygienic when they reach customers.

8. Certification and Final Inspection

The final step includes certification verification, ensuring that the product complies with global safety regulations. The FDA, LFGB, and ISO9001 certifications are double-checked before the products are shipped to clients.

Our Factory:

Our facility is equipped with state-of-the-art machinery, including CNC machining, Mirror EDM, EDM, and Slow-speed Wire Cut (WC), ensuring precise mold fabrication. We also operate 15 rubber compression machines and 2 LSR injection molding machines, optimizing production efficiency. To uphold strict quality control, we utilize advanced instruments like 3D projectors, sealing testers, durometers, and elasticity measurement devices, all overseen by a certified quality control team. Our processes are validated by ISO 9001 and IATF 16949 certifications, ensuring consistent product quality. Automated systems, including AutoDryers, high-speed doming machines, and die-cutting equipment, further enhance efficiency and accuracy in production.