OEM Compression Molding Silicone Baking Mat Manufacturers

Overview:

Crafted using high-purity, FDA-certified food-grade silicone and compression molding technology, our silicone baking mats deliver exceptional heat resistance (up to 450°F), non-stick performance, and long-lasting durability. The compression molding process ensures uniform thickness and reinforced edges for superior tear resistance, while meeting strict LFGB, BPA-free, and food safety standards. Ideal for commercial and home kitchens, these mats are oven, dishwasher, and freezer-safe. As a trusted OEM manufacturer, we offer custom solutions including tailored sizes, thicknesses, colors, and private-label branding.

Details:

Production Process:

1. Material Selection: High-quality, food-grade silicone is chosen for its non-stick, durable, and heat-resistant properties, ensuring safety and reliability for baking applications.
2. Mold Preparation: Custom molds are created based on specific design requirements. These molds are carefully crafted to ensure the desired shape, size, and features of the baking mat.
3. Compression Molding: The silicone material is placed into the mold and subjected to heat and pressure in the compression molding machine. This process allows the silicone to take the shape of the mold, forming a solid, uniform mat.
4. Cooling and Curing: After molding, the silicone mat is cooled and cured, which solidifies its structure and enhances its heat resistance and flexibility.
5. Cutting and Trimming: Once cooled, the mats are carefully cut and trimmed to the desired size and shape, ensuring they meet precise specifications.
6. Customization: If required, additional features like logos, custom colors, and thickness adjustments are incorporated into the mats to meet the client’s preferences.
7. Quality Control: The final product undergoes rigorous quality checks to ensure it meets food safety standards, non-stick properties, and durability.
8. Packaging: After passing quality control, the baking mats are packaged carefully, ensuring they remain in perfect condition for shipment.

Quality Assurance:

At our manufacturing facility, we prioritize quality assurance at every step of the production process for OEM Compression Molding Silicone Baking Mats. The first step involves a meticulous material inspection, where we ensure that the silicone used is food-grade, non-toxic, and compliant with global certifications such as FDA and LFGB. This guarantees the safety and suitability of the material for culinary applications. Once the silicone is molded, each baking mat undergoes a visual inspection to detect any defects, ensuring that the product’s appearance aligns with custom specifications. Dimensional accuracy is rigorously verified using high-precision measuring equipment, confirming that each mat meets the required size and thickness tolerances. In terms of functionality, we conduct non-stick and heat resistance tests using advanced thermal conductivity testers and tensile testing machines, assessing the mats’ resilience to high temperatures and their ability to maintain performance through repeated use. Additionally, odor and chemical testing is performed to confirm that no harmful substances are emitted under typical baking conditions. Finally, before shipment, we carry out thorough packaging inspections to ensure that each product is securely and properly packed, ready for delivery. Our adherence to ISO 9001 certification ensures that every mat undergoes these rigorous checks, maintaining the highest standards of quality throughout the production process.

Factory Show:

We operate a state-of-the-art manufacturing facility, equipped with a wide array of advanced machinery to guarantee top-tier production quality. Our mold-making capabilities are enhanced by precision equipment, including CNC machines, Mirror EDM, EDM, and Slow-Speed Wire Cut WC, alongside various auxiliary tools that support high-precision manufacturing.

In our production lines, we have 15 rubber compression machines and 2 LSR injection molding machines, ensuring high efficiency and consistency in production. To uphold strict quality standards, we utilize cutting-edge technologies such as 3D projectors, sealing testers, elasticity measurement tools, and durometers, backed by our dedicated and highly trained quality control team.

Additionally, our mechanical equipment portfolio includes an AutoDryer Line, automated screen printing machines, 3D measurement instruments, high-speed doming machines, die-cutting machines, automatic die-cutting machines, and CNC machines. This combination of sophisticated, automated production systems and meticulous quality assurance measures ensures the delivery of products that consistently meet the highest industry standards.